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Business

BUSINESS

With over 20 years of know-how, WeZon provides optimal solutions that range from optimization of production
activities to systematic equipment management with focus on manufacturing sites.
We establish integrated systems in the manufacturing sites through step-by-step functional expansion
and through simple data connection(API provided).

Smart Factory

Smart Factory

WeZon's Smart Factory is a factory that can self-monitor and -control based on real-time data collected and analyzed through
sensors installed on equipment and machines(IoT) with clear visibility of the factory’s operation.
In response to the ‘Smart Factory Support Project’, the government supported the completion of 30,144 Smart Factories until 2022 and
the companies that adopted smart factories have achieved increased employment and improved productivity.

WeZon is a company that has already been registered in the pool of suppliers in the Smart Factory promotion group and our goal is to grow
together with companies in demand by providing stable services ranging from consulting and system establishment to post-management
based on our experience of over 20 years in supplying industrial IT solutions.

Please contact us if you are a company with plans to ‘build and upgrade new smart factory-related systems.

Introduction of
Smart Factory

An intelligent factory in the 4th Industrial Revolution era that enables data accumulation and utilization in manufacturing process,
production, and delivery management

공장 도입 이미지

Performance of
companies that
adopted
Smart Factory

기업성과 이미지
기업성과 이미지

Smart Factory
supply and
distribution
status

* As of Jan 31, 2023, based on 2023 Leading Smart Factory Construction Support Project announcement

Project name Support type Note Government support
(Max. per company)
Recruitment period
Leading Smart Factory

Advancement 1
(Same level)

Build Smart Factory above Intermediate 1 level
Real-time collection and analysis of production information (Intermediate 1)
Real-time control of the production process (Intermediate 2)

KRW 50M

Jan 31, 2023-Mar 16, 2023
Advancement 1 KRW 200M

Re-application without level improvement can only be made once per company per level

Inquiry : Smart Manufacturing Innovation Promotion Group, or WeZon(02-555-7401)

Smart Factory
adoption inquiry
process & method

Smart Factory
adoption inquiry

Counseling and
on-site inspection
by WeZon consultant :
Establish construction plan /
Total project cost estimate

Decide optimal support business type
(New/Advancement)

Prepare business
plan (WeZon)

and project support

Install Smart Factory
after the selection

Stabilization and
post-management

Smart Factory
project vision

Our goal is to grow together with our customers “as the world’s top-class
software solution company in the plant & production field within 10 years.”

We will focus on providing integrated systems in the manufacturing and environmental fields and on improving the ease of use.
By gradually ‘adding and expanding’ various solutions or functions, the data will be easily linked(API provided)
and conveniently used as a single system in the future.

Introduction to
supportable solutions

Solution Support type Expectations
Manufacturing management system
WeZON MES

Provides and manages real-time first-in/first-out and production information
for raw materials, refining, semi-finished products, molding, and inspection processes

Organic connection to ERP, WMS, APS, PDM, LIMS, DAS

Immediate response to each production site situation

Improved work efficiency of production site workers

Equipment management system
WeZON SWING-CMMS

Equipment & maintenance material management, and PM, WO history management

Easy identification of maintenance costs and maintenance work details

Quality improvement, production cost reduction, delivery compliance rate improvement,
equipment efficiency improvement

Integrated Equipment Condition
Monitoring System
eCMS

Equipment status data value integration, connection, and analysis
(Vibration, lubrication, corrosion, temperature, pressure, etc.)

Prevents secondary failures(rotor failure) and factory shutdown

Equipment management(replacement) cost reduction

Mobile monitoring system
MOMOS

Plant equipment inspection work using mobile devices

Paperless-oriented PM/LOG measurement objectification

Technology information portal
AVEVA.NET

Connection between production management system and ERP

Quick and accurate collection of the latest plant information

Data inquiry and analysis time reduction, and improved reliability

Factory
Management Suite

We provide “Factory Management Suite” based on equipment production management and quality process monitoring.

suite 이미지

Product inquiry

02-555-7401

smart@wezon.com

Manufacturing Execution System

WeZON MES: Production management system

WeZon's integrated production management system(Manufacturing Execution System, MES) aims to optimize operations by recording
and integrating data created during material purchasing, production planning, and process work at the factory site.
It is not just a tool for planning, but an execution system for controlling and managing the actual manufacturing process and work progress.

WeZON MES
On-Premise
based production
management solution

MES is not just a simple field information collection software, but an integrated production management system that accompanies
companies on their journey to build a successful Smart Factory.
WeZon MES obtained GS certification level 1 in June 2022, and it is supplied to small and medium-sized manufacturing companies.
Key functions include production planning, material management, real-time process monitoring, quality operations,
and resource allocation and control.

Importance

  • 01

    Supports connection and integration

    Supports connection with legacy systems and integration of various communication protocols

  • 02

    Provides industry-specific solutions

    Provides industry-specific MES solutions applying SW development know-how of over 20 years of business experience

  • 03

    One-stop service throughout the entire process

    Provides one-stop service throughout the entire process from field analysis – consulting – design – construction that reflects
    the characteristics of each industry

  • 04

    Project implementation and Korean Standards Association partner

    Implements multiple projects to spread Smart Factory supply and is a partner of the Korean Standards Association

Key functions

Expectations

  • 기대효과 1번 아이콘

    Systematic work plan(Weekly/Monthly)

    Secures flexibility in production plans according to customer orders and ordering plans

    Check equipment/manpower/material availability

  • 기대효과 2번 아이콘

    Check real-time manufacturing site production information

    Improves production information accuracy/speed

    Real-time check of production progress compared to branch

    Improved quality through quick identification of defects/abnormalities

  • 기대효과 3번 아이콘

    Quick work order confirmation

    Quick response to emergency production, changes in work details, etc.

    Supports quick sharing

  • 기대효과 4번 아이콘

    Reduces paperwork

    Reduces computer input time through real-time data collection and automatic analysis

    Automatic generation of statistics reports on comprehensive equipment efficiency

    Increased work efficiency by automating performance input

MES for Smart
HACCP
Smart HACCP
solution for food
safety management

Integrated with ICT technology, Smart HACCP management system achieves quality assurances with collection/management/analysis of data,
which include digitizing all the data produced during the manufacturing process and automating the monitoring of important control points
and key processes.

Process

process 이미지

Key functions

Product inquiry

02-555-7401

smart@wezon.com

Computerized maintenance management system

SWING CMMS : Equipment management system

WeZon SWING CMMS is equipment asset management software for equipment maintenance personnel and equipment management departments.
SWING CMMS is a system developed to suit realistic situation by incorporating the advantages of advanced maintenance work processes(Best Practice)
Even users who are not familiar with the system can easily begin systematic equipment management tasks

Importance

    It supports the establishment of an instability prevention maintenance process through Planned vs. Unplanned Task management,
    and provides basic support for uploading and verifying standard information and user training to minimize system on-boarding time
    In addition, it provides a solution for real-time collection of on-site equipment status data, supports on-site installation(construction)(optional)
    manages equipment status alarms, and can be used as data for predictive maintenance based on accumulated data.

  • 01

    Convenience of use

    Work can be processed with multiple work screens displayed at once

    Additional advanced search can be used in addition to basic search conditions

    Additional advanced search can be used in addition to basic search conditions

    Search function for help on key information, and hash tags

  • 02

    Supported services

    Provides templates for preparing standard information and preventive maintenance schedules

    Provides templates and guides for organizing past maintenance history

    Supports optimized scheduling of establishment procedures to minimize on-boarding time

    * Migration of preventive maintenance master and maintenance history data other than standard information is optional

  • 03

    Connection and expansion of related systems

    Connected with existing legacy systems(HR, SSO, etc.)

    Expansion of equipment status monitoring and predictive maintenance solutions

    Data collection on the status(temperature, pressure, vibration) of key equipment

Process

프로세스 1번 아이콘
Register equipment /
material information
프로세스 2번 아이콘
Register maintenance /
inspection plan
프로세스 3번 아이콘
PM schedule/Inspection schedule work request/work order
프로세스 4번 아이콘
Input/complete WO results Collect and pay maintenance materials
프로세스 5번 아이콘
Analysis work/Preventive statistics
프로세스 6번 아이콘
Maintenance using WO history

Key functions

Work request, order and history management
When equipment abnormalities are discovered, quickly normalizes equipment through work requests, work orders, and history management
Confirmation and management of equipment & maintenance material information
Easy checking of basic information such as basic specifications, location and quantity, and price of equipment and maintenance materials
Report and statistics
Generate various reports and is easy to check statistics such as maintenance costs by equipment, work compliance rate by department, preventive maintenance rate, preventive inspection performance rate, etc.
Preventive maintenance & inspection plan
Establishment of preventive maintenance and inspection plans for each facility using a calendar, and efficient maintenance activities through a work list
Status view(Dashboard)
Check the status of facilities and work status at a glance, and manage related data

Expectations
Enhanced equipment
management

  • 기대효과 1번 아이콘

    Enhanced equipment operation rate

    Prevents unexpected failures by analyzing maintenance data such as equipment down time,
    number of failures, and working hours

    Reduce accident rate through preventive inspection for repetitive defects

  • 기대효과 2번 아이콘

    Reduction in maintenance costs

    Reduced logistics and inventory costs for repair materials

    Reduced emergency purchase of repair materials Reduced purchase costs

    Reduced excessive overtime Reduced overtime pay

    Excludes inappropriate input from external service providers

  • 기대효과 3번 아이콘

    Improved maintenance management structure

    Strengthened collaboration within the factory through mobile apps

    Real-time information sharing between multiple working level personnel
    and approval authorities Quick/accurate decision-making

    Clear responsibilities and authority

    Systematic accumulation and sharing of know-how through standardization of work procedures and methods

  • 기대효과 4번 아이콘

    Facility asset management

    Integrated management of facility asset information(Connected facility structure of location
    and type supports efficient maintenance activities)

    Extended lifespan of facilities and parts through optimal management

    Continuous improvement of the facility management process

Product inquiry

02-555-7401

smart@wezon.com

Equipment Condition Monitoring System

Equipment Condition Monitoring System(eCMS)

Integrated facility status monitoring system aims to improve work efficiency and to continuously improve facility availability by performing facility monitoring/alarm confirmation/reporting/knowledge sharing through integrated management of predictive maintenance data

Key products

Imaging measurement data

Vibration-Multiple trend

Importance

Data generated from various systems across the company exist in separate local systems in the process network,
making it difficult to utilize and share inspection results or past data.
WeZon's Equipment Condition Monitoring System(eCMS) is an ‘integrated system’ that integrates and links individual status monitoring
and periodic system data dispersed across the factory to efficiently process alarm confirmation, reporting, and knowledge sharing.

System
configuration
diagram

system 이미지

Key functions

Dashboard

Factory status

Status by factory

Alarm List(Facility)

Alarm List(Location)

Alarm List(Lubrication)

Alarm List(Corrosion)

Temperature status by channel

Alarm List(Temperature))

Temperature status of entire factory

Alarm List(PD)

PD status of entire factory

Alarm management

Vibration Alarm(By factory)

Vibration Alarm(By equipment)

Vibration Alarm(By system)

Vibration Alarm history

Lubrication Alarm history

Daily inspection

Daily report

Weekly report

Send report

PM performance management(Weekly)

PM performance management(Monthly)

Vibration analysis

Vibration analysis(By equipment)

Vibration analysis(By location)

Vibration analysis(Integrated search)

Vibration analysis(Image)

Statistics

Alarm occurrence status

Alarm action status

Equipment code matching status

Vibration On/Off line status

Status search

Lubrication analysis result

MOMOS result

Process load

Corrosion monitoring status

Electricity status

Temperature monitor(By channel)

Temperature monitor(By location)

PD monitor status

Expectations

  • 기대효과 1번 아이콘

    Enhance work efficiency

    Intuitive status identification through information integration and visualization

    Share situations and reduce response time

    Supports quick decision-making by reducing alarm/failure analysis time

    Increased work efficiency and reduced human error through off-line system integration

    Simplified work and reduced time through report systemization

    nhanced members satisfaction level with workload reduction

    Monitoring of actions managed through irrationality list and F/U list

    Enhanced work satisfaction level and focus on improving safety/environment/health/process

  • 기대효과 2번 아이콘

    Strengthened safety and protection posture

    Accumulation of equipment fail history/diagnosis history and improved accessibility

    Accumulation and sharing of equipment diagnosis knowledge

    Company-wide synergy effect through knowledge sharing

    Utilize internal training - Foster experts

    Obtain the foundation for smart diagnosis laid through accumulation of diagnosis history

    Sustainable knowledge growth

Product inquiry

02-555-7401

smart@wezon.com

Mobile Field Logging System

Mobile Monitoring System MOMOS

MOMOS connects mobile devices with vibration and temperature measuring instruments, automatically inputs the measured values from the measuring
instruments into the mobile device in real time, and performs inspection tasks to enable real-time sharing of equipment information and prevention of equipment accidents.

Importance

  • 01

    Mobile utilization

    Various data measured in the field can be utilized online immediately.

  • 02

    Increased convenience of patrol work

    During patrol work, information can be entered directly via mobile without having to write it manually on paper.

  • 03

    Reduce personal work load

    Work overload is reduced through automation/computerization of inspection tasks, and field employees can utilize multiple data simultaneously.

  • 04

    Standardization of measurement results

    Setting of legal inspection, equipment inspection, and operation inspection is feasible, as well as adjusting the inspection cycle.

  • 05

    Diagnosis of abnormal equipment becomes feasible

    Setting legal, equipment, and operational inspection and adjusting the inspection cycle become feasible.

  • 06

    Utilization of data with other systems

    By connecting with Yullin Technology's eCMS and SHE system, data such as equipment monitoring and statutory inspection targets can be shared.

  • 07

    Monitoring of the manager’s work status(KPI)

    The implementation rate and non-inspection rate by task and inspection, as well as the inspection plan rate and inspection results by team and task can be identified.

Process

process 이미지

Key functions

Web Part
Dashboard Inspection work Equipment management

Approval work

Inspection history and plan

Equipment abnormality management

Basic work

Inspection status

Equipment/inspection,
print tag

Shift journal

Search inspection sheet

Work assignment

Bulletin board My Page
Status management

Bulletin board

My approval

Performance statistics

Reference room

Favorites

Report

Mobile Part
Inspection mode Other functions

Sheet inspection mode

Log-in/out

Inventory inspection mode

Attach photo

Download inspection plan

QR/RFID
Scanning

Upload inspection plan

Shift journal

Search shift journal

Expectations

  • 기대효과 1번 아이콘

    Enhanced work efficiency

    Increased work convenience through automatic task assignment and mobile inspection according to the inspection cycle

    Minimize work errors and reduce work load by computerizing inspection work

    Objective equipment/operation inspection : Prevent human errors

    Paperless work environment

    Improved satisfaction level among field workers and managers

  • 기대효과 2번 아이콘

    Activate information sharing

    Automatic generations of various reports through the system
    Send daily report email
    Reduced workload and management cost

    Inspection/result data can be converted into a database that can be shared real-time between related departments to be utilized in various analysis

  • 기대효과 2번 아이콘

    Enhanced quality level of equipment inspection

    Ensured data accuracy and improved inspection efficiency
    Improved equipment operation availability

    Prevention of equipment risks through standard value setting, early warning rule setting, alarm setting, etc.

  • 기대효과 2번 아이콘

    Work standardization

    Standardization of inspection process
    Standardization of inspection items, cycles, units, and methods

    Enhanced reliability through inspection process standardization
    Establishment of an advanced system in terms of cost-effectiveness

    Standardization of daily inspection at all business sites

Product inquiry

02-555-7401

smart@wezon.com

Alarm Monitoring System

Alarm Monitoring System(AMS)

Alarm occurrence trend by importance

Distribution by alarm type

Alarm Monitoring System(AMS) collects, manages, analyzes alarm data generated from DCS, RTDB, and process monitoring systems and provides the result to users.
The goal of alarm management is to reduce the number of alarms and provide operators with a consistent and stable action event notification interface for safe
and efficient operation.
Main functions include alarm frequency monitoring, multivariate analysis, alarm time management, trend in alarm occurrences by importance, alarm generation and notification, etc.

Importance

By securing an integrated alarm management system by establishing an alarm monitoring system,
we manage alarms in compliance with the international guidelines and standards of EEMUA 191 and ISA 18.2,
providing an environment where we can focus on alarms related to operational safety/loss, and thereby contributing optimal
process operation and safe operation.

System
configuration
diagram

system 이미지

Key functions

Alarm frequency

Alarm flood

Alarm occurrence rate

Top 20 Bad Actors

Repeated alarm

Alarm status

Importance distribution(by setting)

Importance distribution(by occurrence)

Hold alarm

Alarm standard change history

Alarm time management/Other indicators

Long-term alarm(24 Hours)

Alarm responsitivity analysis

Operator event frequency

Alarm vs Event

Alarm statistics

Stand KPI indicator

ANSI/ISA18.2

EEMUA191

Hold alarm

Alarm collection(DCS)

Yokogawa

Azbil

Emerson

Metso

Honeywell

Serial / OPC A&E

Basic information

Tag

Plant

Boardman Group

Expectations

  • 기대효과 1번 아이콘

    Supports systematic management and enhanced operational safety and productivity

    Supports systematic management of alarm information and enhanced operational safety and productivity

  • 기대효과 2번 아이콘

    Establishment of internal standard

    Establishment of internal standard for alarm management

  • 기대효과 3번 아이콘

    Management upgrade

    Upgrade in alarm management method

  • 기대효과 4번 아이콘

    Streamlined data management

    Streamlined alarm data management

  • 기대효과 5번 아이콘

    Analysis and support

    Support for alarm analysis work

Product inquiry

02-555-7401

smart@wezon.com

Multivariate Analysis Mate

Multivariate statistics procedure analysis system MVAmate

Data pre-processing and statistics

Procedure status analysis and prediction through modeling

Cause analysis for abnormalities

Online monitoring and alarm system through
real-time data analysis

Multivariate statistical process analysis systems are algorithms that can be used to extract important information from large multivariate data sets, such as plant data.
MVAmate uses statistical methods to provide users with information on current and past process status using information collected through sensors in the process.
Main functions include process data statistics through data preprocessing, process status monitoring, alarms for abnormalities, and cause analysis.

Importance

  • 01

    Enhanced productivity

    Increased production continuity through early detection and actions on equipment abnormalities

    Production management based on objective data

    Increased productivity by producing uniform quality products

  • 02

    Real-time monitoring

    Improved predictive/preventive maintenance capabilities through real-time monitoring

    Improved problem analysis and response capabilities

    Immediate identification of abnormal data

  • 03

    Objective quality analysis

    Identify causes of changes in process quality, process capabilities and status

    Comparison of data characteristics by factor

    Comparison of data trends through various graphs

System
configuration
diagram

system 이미지

Key functions

Data

Load excel data

Edit excel data

Export excel data

Connect process data

Process data group(by tag)

Data Explorer

Data standardization

Missing data analysis

Fault Sensor analysis

Analyze outliers

Analyze trends

Analyze by group

Modeling

Modeling

Process Condition Analysis(PCA)

Quality Prediction Analysis(PLS)

Data analysis

Tag correlation analysis

Process deviation score

Tag contribution analysis

Trend analysis

Analysis by group

Monitoring

Model monitoring

Real time process status

Real time quality prediction

Data analysis

Tag trend analysis

Real time alarm

Abnormal status alarm

Real time data connection

System management

Preprocessing algorithm setting

Modeling control level setting

User management

Expectations

  • 기대효과 1번 아이콘

    Improved data quality

    Diagnose abnormal sensors through diagnosis on lost data, broken sensor data, etc.

    Improved data quality through correction of abnormal data such as lost data, outliers, data noise, etc.

  • 기대효과 2번 아이콘

    Detect abnormality through dimensionality reduction

    Reduced data dimensionality through data analysis and modeling

    Detect abnormal data in reduced dimensions and analyze the cause of abnormalities

  • 기대효과 3번 아이콘

    Data correlation analysis

    Correlation analysis between process variables through Principal Component Analysis(PCA)

    Correlation analysis between process variables and quality variables using Partial Least Squares(PLS)

  • 기대효과 4번 아이콘

    Real-time data monitoring

    Apply real-time data to models built on existing data

    Detect process deviations through real-time monitoring within the model

Product inquiry

02-555-7401

smart@wezon.com

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